MicroCool … Powerful Process Cooling

In high heat, air-cooled condensers lose much of their efficiency and your equipment must work harder to maintain desired temperatures. The MicroCool system for cooling condenser coils puts fog nozzles in front of the coil. Flash evaporation of the water in the air extracts heat and lowers temperature by up to 30°F (18°C). Industries across the globe turn to us for the advanced process cooling solutions they need to maximize the efficiency, reliability and long life of their manufacturing processes.

The new wave in industrial process cooling has arrived.

How a MicroCool Fogging System for Air Cooled Condensers Works

Process Cooling

Standard sizes vary from 2-15 US gpm (0.5-55 m3/h) with controls. Larger and smaller sizes are available on request.
Special units are available for less frequent usage (peak demand control).

Powerful Results

The “flash evaporation” of water has long been known to drastically reduce air temperatures in hot climates. MicroCool Industrial Cooling Systems meld this age-old principle with the latest technology, achieving dramatic benefits.

  • Higher cooling efficiency — The cooling potential of one MicroCool nozzle is the equivalent of about one ton of air conditioning!
  • Reduced costs — Reduced energy consumption and equipment maintenance.
  • You’re in control— Your systems only run when they are needed, at temperature peaks and when conditions are right for optimal atomization.
  • Water savings — The MicroCool condenser coil cooling system uses significantly less water compared to spray and pad systems, and a fraction of the water used for cooling towers.
Fog Cooling for a/c compressors

Cooling Natural Gas Pipeline Stations - A Case Study

MicroCool’s solution cools immediate surrounding air to maximize cooling systems that exceed capacity in hot weather, making them less efficient.

High pressure fog enables compressors to maintain production levels and stay online during hot weather conditions.

process cooling saves water
Conserving Water

A MicroCool process cooling system uses significantly less water than spray and pad systems – and a fraction of the water consumed by cooling towers. In addition to saving a precious resource, you save bottom-line dollars.

The most advanced control techniques ensure that process cooling applications run only when they are most effective. The operator receives on-going electronic feedback and can determine the operational effectiveness of the cooling system in varying climate conditions.

process cooling coils

How Microcool Does It Better

Energy-saving technology. By lowering the head pressure, MicroCool’s compressor uses up to 20% less electrical power. Reducing usage during high-tariff periods can significantly slash those large electrical bills. By using the data provided by MicroCool, you can calculate how lowering the operating temperature will increase cooling and efficiency – and reduce your operating costs.

Additional MicroCool system technology enhancements include:

  • UV filters — Eliminate up to 99% of waterborne bacteria
  • Nozzles placed in front of the coils — Increases efficiency by cooling the air moving over the coil, reducing energy consumption and costly maintenance
  • Water-saving design — Each nozzle uses less than 1.5 USGPH (6LPH)
  • Continuous control — Your systems operate only when they are the most effective, never wasting water by running outside of their high-efficiency zone

Call 800-322-4364 to discuss your cooling challenges.